Top 4 Best 6.7 Powerstroke Intercooler Pipe Upgrade

Are you looking for the best 6.7 Powerstroke intercooler pipe upgrade? This post will answer your question with all that you need to know.

We’ll talk about the top pick, and also give you several other options to choose from. You’ll also learn how this upgrade might benefit you.

So ensure that you read the whole thing through and not just skim it.

Click here to skip to our recommended pick!

Best 6.7 Powerstroke Intercooler Pipe

Image
Product
Best Overall
Cold Side Intercooler Pipe Upgrade Kit For 2011-2016 Ford 6.7L Powerstroke Diesel
Galaxy Auto Gloss Black Intercooler Pipe Upgrade Kit
Budget Choice
MOOSUN 3.5" Cold Side Intercooler Pipe & Boot Upgrade Kit for F-250 F-350 F-450 6.7 Powerstroke
MOOSUN Intercooler Pipe and Boot Upgrade Kit Ford 6.7L Powerstroke Diesel

Our Overall #1 Rated Pick

Cold Side Intercooler Pipe Upgrade Kit For 2011-2016 Ford 6.7L Powerstroke Diesel

Cold Side Intercooler Pipe Upgrade Kit For 2011-2016 Ford 6.7L Powerstroke Diesel

The overall number one pick for the intercooler pipe upgrade for 6.7 Powerstroke is Rudy’s Diesel Performance Intercooler Pipe and Boot Kit. Here’s why it’s at the top spot:

  • Polished aluminum construction
  • Silicone boots
  • Durable and long-lasting

We have chosen this particular product because of its reliability, especially in comparison with the plastic stock pipe the Ford trucks come with.
This is a 6.7 Powerstroke cold side intercooler pipe. It has a CNC-machined 6061 aluminum coupling and silicone boots.

You can just tell by its shape, especially the bends that it’s top-quality. It won’t restrict air at all, serving the purpose of the intercooler in a turbo engine.

It will lead to more power boost, the kind you expect from a turbocharged diesel engine like 6.7 Powerstroke. Plus, the installation is not that difficult if you know your way around trucks.

This is a complete kit for the replacement of the intercooler cold side pipe, including T-bolt clamps to fasten it securely. All in all, a reliable choice for upgrading the intercooler pipe on your Ford truck.

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What happens when your intercooler pipe comes off

When you have a clogged intercooler pipe, the truck will not be able to run as it should and your gas mileage is going to suffer. The engine also runs hotter than normal which can cause permanent damage. So that’s when we recommend upgrading your Intercooler Pipe so you can save yourself from costly maintenance down the road from keeping it cooler.

6.7 Powerstroke Intercooler Pipe Upgrade Benefits

new 6-7 intercooler pipe

There are three types of Intercooler Pipes for the Ford Powerstroke engine – Elite, Performace and Standart.

The upgrade from a standard to an elite pipe can save up to 16% on the most expensive part of a Powerstroke engine – fuel. An elite pipe can reduce underhood temperatures by as much as 30 degrees Fahrenheit. Which maximize your Air-to-fuel Ratio (A/F) for better performance and fuel efficiency.

The upgrade from standard to performance pipe saves an average of 40,000 miles in maintenance costs for every 100k miles driven. With improved airflow and efficiency this is one great mod!

Maintaining power while saving money? It doesn’t get any better than that!

6-7 powerstroke pipe upgrade

Believe it or not, the For 6.7 intercooler pipe failure is a pretty common problem. The Ford trucks with the 6.7 Powerstroke engines are highly reliable diesel trucks, but some components don’t fare so well. The pipes in the intercooler system just happen to be one of those few components.

Here are the benefits of upgrading the intercooler pipe.

Are you short on time or just want a quick answer?

Check out our list below for a summary of our results.

  1. Cold Side Intercooler Pipe Upgrade Kit For 2011-2016 Ford 6.7L Powerstroke Diesel
  2. Galaxy Auto Gloss Black Intercooler Pipe Upgrade Kit
  3. MOOSUN 3.5" Cold Side Intercooler Pipe & Boot Upgrade Kit for F-250 F-350 F-450 6.7 Powerstroke
  4. MOOSUN Intercooler Pipe and Boot Upgrade Kit Ford 6.7L Powerstroke Diesel

Durability

Aftermarket intercooler pipes are simply more durable, regardless of the material. Aluminum, silicone, stainless steel, and nylon are the common materials used in these pipes. While each has its own pros, they are generally stronger than the plastic pipe installed by the factory in your truck.

The 6.7 Powerstroke intercooler pipe OEM can burst because of pressure and heat. There have been cases with many owners where the pipe simply couldn’t stand the pressure anymore after years of use.

Better Performance

The intercooler system attached to the turbo is there to give a power boost. If the pipes, or any other component, for that matter, isn’t up to standard, your truck will not give the kind of performance you would like.

The Ford 6.7 intercooler pipe upgrade can help the turbo work efficiently. When you upgrade the cold side pipe, it’s able to keep the cold air compressed and maintain its temperature. You don’t want the air to lose its density, as that would just beat the purpose of the turbo in the first place.

Easy Installation

6-7 powerstroke intercooler pipe replacing
It’s not like upgrading the intercooler pipe is a difficult task. With the right tools and instructions, you can easily replace the old one with the new better one. You can look at the 6.7 Powerstroke intercooler pipe diagram in the owner’s manual to see how it will fit in.

The good thing is that it doesn’t change the emissions settings of the engine and doesn’t require tuning either.

Pros and cons of upgrading your intercooler pipe

Main CONS of this upgrade are the installation process and the cost. That’s all.

Pros: Improved airflow, efficiency and engine cooling capacity. It will save on maintenance costs in the long run since your truck runs cooler with more efficient air flow.

Best 6.7 Powerstroke Intercooler Pipe Upgrade

The top best product [hide]

Cold Side Intercooler Pipe Upgrade Kit For 2011-2016 Ford 6.7L Powerstroke Diesel


Cold Side Intercooler Pipe Upgrade Kit For 2011-2016 Ford 6.7L Powerstroke Diesel
Rudy’s Diesel Performance Intercooler Pipe and Boot Kit is a high-quality, mandrel-bent aluminum pipe. It’s the 6.7 Powerstroke cold side pipe, so should be used to replace only the cold side pipe as it connects to the throttle.

The pipe is made of high-quality aluminum, which is a material that quickly cools down and dissipates heat. So it will help maintain the temperature of the air coming out the cold side of the intercooler.

It doesn’t have any restrictive bends like those on the stock plastic pipes. Those creases in the bends are never a good thing, so this one is designed to have smooth curves.

The aluminum coupling allows quick installation and keeps the emissions components intact. So this upgrade doesn’t cause any increase in emissions.

This kit includes one aluminum pipe with a quick disconnect flange, one aluminum pipe with CNC IAT sensor housing, two silicone boots, and four T-bolt clamps. You have to assemble the pipe according to the instructions, which shouldn’t be that hard. The lower pipe’s diameter is 3 inches, whereas the upper pipe’s diameter is 3.5 inches. The two boots sizes are also in correspondence to the pipes.

Compatibility: 2011 to 2016 Ford Trucks with 6.7 Powerstroke
Rudy’s Diesel Performance Intercooler Pipe For 6.7 Power
Technical Specifications:
Fitment: 2011-2016 Powerstroke Diesel 6.7
Manufacturer: Rudy's Diesel
Value for money: 🔥🔥🔥🔥🔥
Pros
Improvement in airflow and power
Quality aluminum built
Complete kit for the cold side pipe replacement

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Galaxy Auto Gloss Black Intercooler Pipe Upgrade Kit


Galaxy Auto Gloss Black Intercooler Pipe Upgrade Kit
The Galaxy Auto Gloss Black Intercooler Pipe Upgrade Kit is the premium choice for the 6.7 Powerstroke diesel engine. It has an all-black glossy finish that’s also aesthetically pleasing if that’s something you also prefer.

This one is also a mandrel-bent aluminum pipe, capable of retaining the cold temperature of the compressed air coming out the other end of the intercooler system. It’s a complete kit for the OEM replacement with all the hardware included for easy and quick installation. This also includes the T-bolt clamps.

You just need the basic tools to install this at home. Unlike the plastic factory pipe, this one does not restrict airflow or burst, for that matter. The intercooler boot is also just as durable. There’s no need to tune the engine after installing this pipe.

Compatibility: 2011 to 2016 Ford Trucks with 6.7 Powerstroke
Technical Specifications:
Fitment: 2011-2016 Ford 6.7 Powerstroke Diesel (OEM Replacement)
Color: Black
Manufacturer: Galaxy Auto
Value for money: 🔥🔥🔥🔥
Pros
Quick and easy installation
Mandrel-bent aluminum
Complete kit with all hardware

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MOOSUN 3.5" Cold Side Intercooler Pipe & Boot Upgrade Kit for F-250 F-350 F-450 6.7 Powerstroke


MOOSUN 3.5
The Moosun Intercooler Pipe and Boot Upgrade Kit is the budget choice as it’s similar in construction to the other options here but a little less priced. That doesn’t mean it’s low-quality, as this one is also an aluminum pipe with silicone boots.

The reinforced silicone boots aid the mandrel-bent aluminum with silver natural finish. They can withstand heat and pressure. However, this pipe is for the cold side, so it wouldn’t be getting the hot air. That said, it’s job is to keep the air cold and compressed, which it does well. It also deals with all the vibrations caused by the engine.

The bend of the pipe is accurate, so as to not restrict any airflow. Upgrading to an aftermarket intercooler pipe like this will eliminate the airflow restriction problem that stock pipes are often blamed for.

The lower pipe and the silicone boot have 3 inches diameter, whereas the upper pipe part and its silicone boot have 3.5 inches diameter. The mouth on the top of the pipe is 4 inches. It comes with all the necessary hardware, including the clamps.

Compatibility: 2011 to 2016 Ford Trucks with 6.7 Powerstroke
Technical Specifications:
Fitment: 2011-2016 Ford 6.7L Powerstroke Diesel
Pipe Diameter: 3" (Lower Section), Pipe Diameter: 3.5" (Upper Section), Silicone Boot 1: 3", Silicone Boot 2: 3" to 3.5"
Manufacturer: MOOSUN
Value for money: 🔥🔥🔥🔥
Pros
Silicone boots that absorb vibrations
Aluminum construction
Great value for money

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MOOSUN Intercooler Pipe and Boot Upgrade Kit Ford 6.7L Powerstroke Diesel


MOOSUN Intercooler Pipe and Boot Upgrade Kit Ford 6.7L Powerstroke Diesel
This Moosun Intercooler Pipe and Boot Upgrade Kit is similar to the above product by this brand, except it has a black glossy finish on the aluminum. This finish is just a styling touch and doesn’t affect the performance much.

The aluminum CNC and silicone boot construction ensure unrestrictive airflow. This is a complete kit that comes with everything you need to install it and replace the older factory one. Plus, it doesn’t mess up the settings for the emissions set by the manufacturer.

The triple reinforced silicone boots resist vibration transfer from the engine. It also has better bending than the plastic pipe. The lower section is 3 inches, while the upper is 3.5 inches with the two silicone boots also of the same sizes.

It weighs just a little over 3 pounds, so doesn’t add any extra weight under the hoot. It may be heavier than the plastic pipe you already have installed. Again, this is for the cold side of the intercooler that connects with the throttle and sensor.

Compatibility: 2011 to 2016 Ford Trucks with 6.7 Powerstroke
Technical Specifications:
Fitment: 2011-2016 Ford 6.7L Powerstroke Diesel
Pipe Diameter: 3" (Lower Section), Pipe Diameter: 3.5" (Upper Section), Silicone Boot 1: 3", Silicone Boot 2: 3" to 3.5"
Manufacturer: MOOSUN
Value for money: 🔥🔥🔥🔥
Pros
Silicone boots
Hardware included
Aluminum construction

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How to Install 6.7 Powerstroke Intercooler Pipe

You can easily install the 6.7 Powerstroke intercooler pipe upgrade. You will pretty much just need a socket and a screwdriver.

Here’s a simple instructional video for changing the intercooler cold side pipe in a Ford truck.

This video shows the upgrade process for the 2012 Ford truck with 6.7 Powerstroke and twin-turbo, but the process is the same for all the 2011 to 2016 Powerstroke.

They’ve also used aluminum pipe with silicone boots to deal with the pipe bursting problem. Make sure to look at how they’ve assembled it and used all the hardware that accompanies it.

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